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- October 13, 2019
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with the Balanset-1A Device Equipment Preparation accelerometers laser rpm sensor mounting stand software application and additional tools. Establish a USB connection between the instrument and the computer ensuring the software is set up properly. Mounting the Sensors Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude usually close to the bearing supports. Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition. Software Startup Initiate the Balanset program on your computer. Choose the correct balancing method single or two-plane according to the rotor configuration and the balancing task. Initial Vibration Measurement Bring the rotor to its normal operating rotational frequency. The software will measure the vibration level rotational speed and phase angle. This data establishes the current imbalance condition. Attaching the Trial Weight Stop the rotor and attach a trial weight at a specific location on the rotor. The weights mass can be specified within the software e.g. in grams. Run the rotor again allowing the software to measure the effects of the trial weight on vibration and phase. Determining the Corrective Mass Using the acquired measurements the program automatically determines the required corrective weights mass and angular position. The calculated values are presented on-screen in both numerical and graphical formats. Attaching the Corrective Mass Install the correction weight on the rotor according to the softwares calculations. You can conduct interim measurements to confirm that the imbalance is decreasing as expected. Validation and Conclusion of the Balancing Process With the compensating weight attached operate the rotor and assess the level of any residual vibration. If the measured vibration falls within the tolerance defined by ISO 1940 the balancing process is considered successful. If the vibration level remains high repeat the process with further weight adjustments. Creating a Balancing Report The balancing results are saved in the softwares archive. You can create and print a report containing vibration data correction weight mass and its installation angle. Concluding Steps and Verification Double-check that all weights and sensors are securely fastened. Check that the rotors rotation is smooth and free from undue noise or vibration. If the rotor is part of a complex mechanism verify the proper interaction of all its components. Following this procedure enables accurate balancing minimizes vibration and prolongs the service life of the equipment. Instagram: https://www.instagram.com/vibromera_ou/ Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL Our website about Pump vibration diagnostics
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